Sand Vibrate Shakeout Machines
Boost Foundry Efficiency with Smart Separation
1. What are Sand Vibrate Shakeout Machines?
Sand Vibrate Shakeout Machines Core Function:
Automatically separates castings from sand molds using controlled vibration, replacing manual labor.
Key Benefits:
✔ 3X faster than manual shakeout
✔ 95% sand recovery rate
✔ Gentle on delicate castings
Visual Workflow:
Pattern Removal → Shakeout → Sand Reclamation → Casting Inspection

2. Sand Vibrate Shakeout Selection Guide
By Capacity
Model | Capacity | Best For |
---|---|---|
VS-200 | 200kg/hr | Small job shops |
VS-800 | 800kg/hr | Mid-volume production |
VS-2500 | 2.5T/hr | Automotive foundries |
By Vibration Type
- Linear Vibration: Uniform separation for fragile parts
- Rotary Vibration: High-intensity for complex geometries
- Combination Systems: Both modes in one machine
3. Sand Vibrate Shakeout MachinesTop 3 Features for Peak Performance
- Adjustable Frequency (0-50Hz)
- Fine-tune for different casting sizes
- Preset programs for common alloys
- Dust Containment System
- HEPA filtration (99.97% @ 0.3µm)
- Meets OSHA silica dust standards
- Smart Monitoring
- Vibration sensors prevent overloading
- Predictive maintenance alerts
4. Maintenance Made Simple
Daily:
- Inspect wear liners
- Check vibration motor mounts
Weekly:
- Lubricate bearings
- Test emergency stops
Monthly:
- Replace screen meshes
- Rebalance vibration weights
5. Troubleshooting Fast Fixes
Symptom | Likely Cause | Solution |
---|---|---|
Uneven shaking | Worn springs | Replace set (never single) |
Excessive noise | Loose bolts | Torque to 85Nm |
Sand buildup | Clogged screens | Air blast cleaning |
6. ROI Calculation Example
Before:
- 4 workers @ $18/hr
- 50 castings/hour
After VS-800 Installation:
- 1 operator @ $22/hr
- 150 castings/hour
- Payback Period: 7 months**
7. Why KW Casting Shakeouts Win
✅ Patented Anti-Blinding Screens – 30% longer lifespan
✅ Plug-and-Play Automation – Integrates with existing lines
✅ 5-Year Motor Warranty – Industry’s best coverage
Ready to Upgrade?
Get Your Custom Solution
Keywords:
- Sand vibrate shakeout machine
- Foundry shakeout equipment
- Automatic sand separation
- Casting cleaning machine
- Vibration shakeout system
- Foundry automation
- Sand reclamation tech
- OSHA-compliant shakeout