Investment Casting & Machining Machines
In precision manufacturing, the synergy between investment casting and machining machines eliminates bottlenecks, reduces costs, and accelerates time-to-market. KEWEI, a global leader in integrated foundry solutions, pioneers end-to-end systems that combine high-precision casting with CNC machining—delivering aerospace, automotive, and medical components ready for assembly. Discover how KEWEI’s unified workflow redefines efficiency and quality.
1. The Power of Integrated Casting & Machining
KEWEI’s investment casting and machining machines bridge the gap between molten metal and finished parts:
- Single-Workflow Precision: Cast near-net-shape parts, then machine critical features (e.g., threads, bores) in one setup.
- Material Savings: Reduce raw material waste by 30-50% vs. traditional subtractive methods.
- Zero Handling Errors: Eliminate alignment issues between casting and machining stages.
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2. KEWEI’s Core Technology Innovations
A. Hybrid Casting-Machining Cells
- AI-Driven Process Control: Adaptive algorithms adjust casting parameters (pouring speed, cooling rate) based on final machining requirements.
- Multi-Axis CNC Integration: 5-axis machining centers achieve ±0.01mm tolerances post-casting.
B. Smart Material Optimization
- Alloy-Specific Workflows: Tailored for aluminum (EV components), titanium (medical implants), and Inconel (aerospace).
- In-Process Quality Control: On-machine CMM probes verify dimensions during machining.
Case Study: An aerospace client cut lead time by 45% and scrap by 28% using KEWEI’s integrated cell for turbine blade production.
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3. Industry-Specific Applications
- Aerospace: Cast and machine turbine blades with internal cooling channels (AMS 2175 compliant).
- Medical: Produce FDA-approved titanium implants with Ra <0.4μm surface finish.
- Automotive: High-volume aluminum EV motor housings with integrated mounting features.
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4. Overcoming Hybrid Production Challenges
- Thermal Distortion? KEWEI’s AI predicts and compensates for casting shrinkage during machining.
- Tool Wear? Smart lubrication systems extend tool life by 40%.
- High Capital Costs? Modular systems scale from prototyping to mass production.
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5. Partnering with KEWEI: Beyond Equipment
Choosing KEWEI unlocks:
- Free Process Simulation: Digital twin modeling for cycle time and cost optimization.
- Unified Software Suite: Seamless data flow from CAD/CAM to casting and CNC machines.
- Global Compliance: Machines meet AS9100 (aerospace), ISO 13485 (medical), and CE standards.
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Conclusion
In an era where agility and precision are paramount, KEWEI investment casting and machining machines deliver a revolutionary leap—transforming raw metal into finished components with unmatched speed and accuracy. With 15+ years of cross-industry expertise, smart factory integration, and a relentless focus on ROI, KEWEI empowers manufacturers to dominate competitive markets.
Ready to Unify Your Workflow?
Contact KEWEI for a Free Hybrid Cell Demo Today!
