Electric Furnace Melting
Our industrial induction melting furnaces equipment (Electric Furnace Melting) are engineered for efficient and reliable smelting of various metals, including steel, iron, aluminum, copper, lead, gold, silver, and special alloys. Offering capacities from 250kg to 20 tons, these medium-frequency furnaces feature cutting-edge technology designed to meet diverse industry needs.
| Model | power | Input voltage | Voltage | frequency |
| 100KG | 80kw | 3ph,380V | 750V | 2500HZ |
| 250KG | 150kw | 3ph,380V | 750V | 2500HZ |
| 350KG | 250kw | 3ph,380V | 750V | 2000HZ |
| 500KG | 350kw | 3ph,380V | 1500V | 1500HZ |
| 750KG | 400kw | 3ph,380V | 1500V | 1500HZ |
| 1T | 800kw | 3ph,380/660V | 2400V | 1000HZ |
| 1.5T | 1000kw | 3ph,660V | 2500V | 1000HZ |
| 2T | 1500kw | 3ph,660V | 2500V | 800HZ |
Electric Furnace Melting Key Features
- Wide Applications:
Suitable for cast iron, stainless steel, non-ferrous metals, and alloys. Commonly used in industries requiring high-quality metal processing. - High Power Density:
Configurations ranging from 750KW to 10,000KW per ton, ensuring fast melting speeds and reduced power consumption. - Durable Construction:
- Open steel frame structure for easy maintenance and enhanced durability.
- Welded steel structure with excellent shock absorption and low electromagnetic radiation.
- Furnace platform lined with refractory materials to protect against deformation.
- Tilt and Safety Features:
- Tilting oil cylinder allows for a maximum tilt angle of 95 degrees.
- Robust design ensures safety, reliability, and easy maintenance.
- Advanced Functionality:
- Oxygen bottom blowing for carbon reduction and slag removal.
- Cyclone smoke hood for superior dust absorption, thermal insulation, and minimal space usage.
- Long-lasting components for extended service life.
Electric Furnace Melting Optional Accessories
- Closed Cooling Tower:
- Constructed with aluminum-zinc steel for a service life of 15+ years.
- Features T2 pickling copper or stainless-steel heat exchanger coils for enhanced performance.
- Capacitor Bank:
- Uses double-layer mica insulation technology for reliable insulation, even in accidental water exposure scenarios.
Customization and Turnkey Solutions
We offer customized furnace solutions tailored to your specific smelting requirements, ranging from 20kg to 20-ton capacity. Our services include full turnkey project execution, covering design, installation, and commissioning to ensure seamless operation.
Power Supply and Safety Features for Induction Melting Furnaces
Power Supply Advantages
- Energy Efficient:
- Saves up to 20% energy compared to standard equipment, reducing operational costs.
- Dual Furnace Capability:
- A single power supply cabinet can operate two furnaces simultaneously or ensure continuous molten steel casting for uninterrupted production.
- Flexible Power Allocation:
- Allows for arbitrary power distribution, ensuring optimal furnace performance.
- High Transformer Utilization Rate:
- Maximizes efficiency, supporting simultaneous operations for enhanced productivity.
- 100% Start Rate:
- Reliable and consistent operation under all working conditions.
Comprehensive Safety Protections
- Main Circuit Protections:
- Short Circuit Protection: Prevents damage from electrical faults.
- Phase Loss & Phase Fault Protection: Ensures stable and balanced operation.
- SCR (Silicon-Controlled Rectifier) Safeguards:
- Over-Current Protection: Avoids damage from excessive current.
- Over-Voltage Protection: Protects against sudden voltage spikes.
- Cooling System Monitoring:
- Water Temperature Protection: Ensures components are not damaged by overheating.
- Low Water Pressure Protection: Prevents operational failures caused by insufficient cooling.
- Leakage and Fault Prevention:
- Furnace Leakage Protection: Safeguards against potential hazards.
- Intermediate Frequency Power and Furnace Fault Protection: Detects and mitigates issues, extending equipment life significantly.
This combination of advanced power supply features and robust safety measures ensures high efficiency, reliability, and operational safety for your induction melting processes.
